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Thin-Film Photovoltaics

Ultra-thin. Remarkably lightweight. Flexible form factor. Innovations once only imagined in the solar industry now set the standard for generating highly efficient, low-cost energy. SoloPower Systems leads the way with a line of thin-film photovoltaic solar cells that adapt to virtually limitless site-specific applications.

Photovoltaic, or PV, refers to the conversion of light energy into electricity using electronic devices called solar cells. The term originates from the Greek word for light, photos, combined with voltaic — in homage to Alessandro Volta, an eighteenth-century Italian scientist who carried out pioneering studies in electricity.

Historically, the costs of manufacturing PV cells and modules have been high, causing the cost of solar energy to be three to five times more expensive than traditional methods. SoloPower has developed a new solution and is introducing products that address the all-important cost factor and will allow for a wider use of solar energy. We are strategically committing considerable resources and brainpower, and are poised to eliminate the gap, reach grid parity, and enable PV use in large-scale power generation for the first time.

THINNER IS BETTER

In developing next-generation solar alternatives, a thinner profile is paramount. Here’s why: the majority of solar cells in existence today are made from rigid multi- or single-crystalline silicon (Si) wafers. Typically 150 µm thick, the wafers demand multiple processing steps before they can be integrated into a module. On the contrary, thin-film solar cells utilize only a 1-4 µm-thick layer of semiconducting material to produce electricity, thus requiring less processing and fewer materials. These cost-saving alternatives also offer another important advantage as compared to wafer-based modules in that they can be used in a wide range of applications. Thin-film solar cells employ lightweight, flexible substrates, making them ideal for advanced applications such as building-integrated photovoltaics. What’s more, because of the lightweight form factor, the costs of balance-of-system (BOS) components (such as mounting hardware, wiring, inverters and other electronic hardware) are comparatively lower than other PV devices.

Dedicated to delivering the most competitive solar cell solutions, SoloPower targets the critical challenges of producing CIGS-based devices, which have the highest conversion efficiency among the family of thin-film PVs. Our proprietary approach embodies critical technology, manufacturing and cost advantages to enable large-scale, “fab-style” production.

THE INSIDE STORY

PV cells are fabricated using semiconductors as light-absorbing layers that convert the energy of photons into electricity — without noise or air pollution. When photons enter the cell through a transparent contact, they are absorbed by the semiconductor, thus creating electron-hole pairs. A junction in the body of the device provides the electric field that separates and gathers the generated charge carriers, which are then collected by wires attached to the cell. Multiple cells are strung together in a protective package to form a PV module; interconnected modules form an array. BOS components are the final step in constructing a working PV system.

Commercial production is currently based on three types of thin-film solar cells: amorphous silicon (a-Si), cadmium telluride (CdTe), and copper indium gallium selenide (CIGS).

The table below compares the traditional advantages and disadvantages of these technologies: 

Technology Maximum Demonstrated Efficiency for small cells* Advantages Disadvantages
a-Si 12.2% Mature manufacturing technology Low efficiency
High equipment costs
CdTe 16.5% Low-cost manufacturing Medium efficiency
Rigid glass substrate
CIGS 19.9% High efficiency
Glass or flexible substrates
Film uniformity challenge on large substrates
Costly traditional processes